Amac Engineering

Cylinder Head Porting

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Comparison with Flow in Circular Pipes
 
 

 

 
 
Control Volume of Pipe Section
The flow in the ports can be compared to that of the flow in circular pipes. Much pipe flow experimental work has been carried out in this area. From these results it can be seen how the modifications to the port improve the air fuel mixture flow.

The rougher the surface finish the greater the shearing force of the port walls will be, shown opposite. This affects the total air fuel mixture flowing through the port and therefore has similar effects to changing the port diameter. Because the empirical results are based on a fine machined surface finish (not polished) this is the finish used.

 
     
 

A French Engineer, Henry Darcy, developed the following equation for calculating the associated friction factor in circular pipes due to the surface finish.


 
     
 

This equation shows that the surface finish or wall roughness height is a function of the friction factor. The friction factor generates the shearing the force on the outside of the pipe which affects the final velocity profile, therefore restricting the velocity of the air / fuel mixture within the ports of the cylinder head.

The following equation has been developed for calculating the frictional head losses due to the friction factor. Frictional headloss is the loss that occurs from loses in pressure within circular pipes due to the surface finish of the internal diameter. It is the result of viscous dissipation converting mechanical energy to non-recoverable internal energy plus heat transfer.


The Darcy-Weisbach equation:

 
 
 

 

 
 

It can be seen from the equation that the greater the friction factor the greater the frictional headlosses or pressure drop. This restates that a pipe with a rough surface finish will encounter the same pressure drop as a smaller pipe with an improved surface finish.

It has been extensively proved that the introduction of alterations within a pipes internal geometry, bends, contractions, ect, results in losses, as shown below. Head porting minimises these alterations, and therefore the associated losses.

 
 
 
 
 
 
     
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